Bott Ltd converts fleet of ID. Buzz Volkswagen electric vans

As Blue Flame’s operations grew, their existing fleet faced increasing demands. The company needed a solution to carry a wider range of parts while ensuring quick and easy access to tools, enabling engineers to provide faster, high-quality service.

We wanted our vans to be meticulously organised, with parts and equipment easily visible and accessible. This level of efficiency is crucial for delivering the professional service our customers expect.

Equally important was creating a standout visual identity.

We wanted to elevate our image. The goal was to design a fleet that not only showcased our brand but also demonstrated our forward-thinking ethos.

Understanding the challenge

After careful consideration, Blue Flame selected us as their conversion partner. One reason was due to our quality as we converted one of Blue Flame first ever fleets over 20 years ago, which made a lasting impression. Blue Flame also knew our customer support was a first-class service.

From the start, bott treated us with respect and attentiveness giving us prompt and thorough responses.

Another reason was bott’s expertise in EV conversions. We’ve developed lightweight racking solutions tailored for electric vans, maximising performance. Our expert advisers are on hand to support your fleet transition to EVs or AFVs.

Impressions that last a lifetime

Blue Flame opted for bott’s innovative no-drill van racking system, which ensures seamless installation without compromising the vans’ structure or electrified systems. Each racking system was tailored to the needs of specific teams including installers, engineers, and electricians. This meant optimal storage space, enhanced equipment accessibility, and promoted streamline workflows. We also provided Blue Flame with digital configurations of the racking which enabled them to analyse stock requirements and pre-assign storage minimising downtime between van exchanges.

The organisation of our vans has improved dramatically. Tools and parts are now easy to locate, reducing downtime and allowing our engineers to work more efficiently.

Van racking tailored for your needs

To reinforce Blue Flame's brand, bott's graphical design team transformed their vision into striking electric blue decals featuring bold logos and modern visuals. During the planning process, the team provided Blue Flame with graphic concepts to ensure the final design achieved high visibility while reflecting their commitment to sustainability and innovation.

bott’s graphical experts brought our vision to life. The professional decals ensure our vans are unmistakably Blue Flame, reinforcing our position as market leaders.

The team at bott provides a complete package, from concept design and material printing to wrap application.

Driving your brand with our custom decals

The new vans are already making a difference in Blue Flame’s day-to-day work:

Efficiency: “Our engineers now know exactly where every tool and part are stored. This consistent organisation supports our LEAN processes and maximises productivity.”
Flexibility: “The standardised racking system allows any engineer to use any van confidently, keeping operations running smoothly.”
Safety: “The crash-tested racking system gives us peace of mind. We previously relied on makeshift solutions, but now we know our equipment is secure, even in an accident.”
Engineer satisfaction: “Our team spends a lot of time in these vans, so having vehicles they’re proud of boosts morale and job satisfaction. Happy engineers deliver better service to our customers.”

Daily operational benefits

Replacing 20 of their 55 diesel vans with zero-emission models, Blue Flame is taking significant steps toward a greener future. This transition is expected to save approximately 60 tonnes of CO₂ annually and cut diesel mileage by over 200,000 miles.

Our business has historically supported the fossil fuel industry, but it’s time to lead by example. We believe that if we can make the switch to EVs and operate effectively, so can other businesses and individuals.

bott is proud to partner with like-minded sustainable businesses dedicated to protecting natural resources and actively reducing their environmental impact.

Sustainability in action

Each ID. Buzz comes equipped with the innovative bott toolkit, a professional digital handover solution designed to streamline fleet management and enhance safety. Fully customisable to meet fleet operators' needs, it acts as a central hub where vehicle data and essential information are securely stored and easily accessible via a QR code. Key features include a conversion library for manuals, a video library for safety guidance, and tools for vehicle checks, incident documentation, and compliance tracking - reducing downtime and ensuring seamless, efficient operations.

The tool kit will arm our operations team with the information they need to monitor and support our staff.

Added value with the bott toolkit

Blue Flame’s collaboration with bott delivered purpose-designed solutions that exceeded expectations, enhancing efficiency, safety, and brand presence. The partnership’s success has inspired Blue Flame to transition the rest of their fleet with bott

The team at bott shared our enthusiasm, commitment to quality and professionalism, delivering robust, tailored racking with flawless execution. We look forward to working with bott on the rest of our fleet transition.

Grant Doe, Operations Director, Blue Flame

A partnership powering a better future

Working with Blue Flame has been a pleasure for our team. Through visits and calls, we were able to effectively understand their requirements and expectations, leading to the successful completion of the project. We’re excited to build on this partnership with the next batch!

William Taylor, New Business Sales Manager, bott